Single Circular Knitting Machines Market, Global Outlook and Forecast 2025-2032

MARKET INSIGHTS

Global Single Circular Knitting Machines market size was valued at USD 704 million in 2024. The market is projected to grow from USD 735 million in 2025 to USD 928 million by 2032, exhibiting a CAGR of 4.1% during the forecast period.

Single Circular Knitting Machines are specialized textile manufacturing equipment used to produce tubular and seamless fabrics. These machines utilize circular needles to create continuous knitted fabric by varying stitch tension or length. They represent a crucial segment of textile machinery, offering versatility in producing different fabric types including single plain cloth and elastic fabrics. The technology enables high-volume production of materials for diverse applications across apparel, home textiles, and technical textiles sectors.

The market growth is driven by increasing demand for knitted fabrics in the apparel industry and technological advancements in textile manufacturing. While Asia Pacific dominates production and consumption, manufacturers are focusing on energy-efficient and automated machines to improve productivity. Key players such as Mayer and Cie, Santoni, and Pailung are expanding their portfolios with innovative solutions, though the market faces challenges from fluctuating raw material costs and competition from alternative fabric production methods.

MARKET DYNAMICS

MARKET DRIVERS

Expanding Apparel Industry Fuels Demand for Single Circular Knitting Machines

The global apparel industry's expansion remains a primary growth driver for single circular knitting machines, with the textile sector projected to reach $1.5 trillion by 2025. These machines enable efficient production of seamless garments that dominate activewear and intimate apparel segments, which collectively account for over 30% of machine utilization. Manufacturers increasingly prefer circular knitting technology for its ability to produce high-quality tubular fabrics with minimal waste - a crucial factor as sustainability becomes a key industry priority. Recent innovations in machine automation allow for faster production cycles while maintaining precision, making them indispensable for modern textile operations.

Technological Advancements Enhance Production Capabilities

Manufacturers are incorporating Industry 4.0 technologies into circular knitting machines, with IoT-enabled devices now representing 25% of new installations. These smart machines feature real-time monitoring systems that reduce fabric defects by up to 40% while improving energy efficiency. The integration of computer-aided design (CAD) systems allows for rapid pattern changes without mechanical adjustments, enabling small-batch production runs that cater to fast fashion demands. In 2024, leading manufacturers launched machines capable of producing technical textiles with conductive yarns - opening new applications in wearable technology and smart fabrics.

➤ Recent developments include Mayer & Cie's 2024 release of the MV4 3.2 E model, which offers 30% higher productivity compared to previous generations through optimized cam systems and reduced vibration technology.

Furthermore, increasing investments in textile manufacturing infrastructure across developing nations have accelerated machine adoption, with Asia-Pacific accounting for nearly 60% of global installations last year. Government initiatives supporting textile modernization, particularly in India and Bangladesh, provide additional momentum to market growth through subsidized technology upgrades.

MARKET RESTRAINTS

High Capital Investment Creates Barrier to Market Entry

The substantial upfront cost of single circular knitting machines, ranging from $50,000 to $250,000 depending on specifications, presents a significant challenge for small and medium textile enterprises. This financial barrier limits market expansion, particularly in price-sensitive regions where second-hand equipment still dominates 45% of production facilities. The total cost of ownership extends beyond purchase price, including substantial energy consumption (averaging 8-12 kW per machine) and frequent needle replacement costs that can exceed $5,000 annually for high-production facilities.

Additional Constraints

Technical Complexity
Operating modern circular knitting machines requires specialized technicians, with the global textile industry facing a 15% shortage of qualified personnel. The learning curve for new digital interfaces and computerized controls extends training periods by 30-40% compared to traditional machines, increasing labor costs for manufacturers.

Maintenance Requirements
Precision components in advanced machines demand rigorous maintenance schedules, with unscheduled downtime costing up to $500 per hour in lost production. Many manufacturers report that maintenance expenses account for 12-18% of total operating costs, creating operational challenges in regions with limited technical support infrastructure.

MARKET OPPORTUNITIES

Growing Technical Textiles Sector Presents Untapped Potential

The $200 billion technical textiles market offers significant growth potential for single circular knitting machine manufacturers. Medical textiles, automotive interiors, and geotextiles require specialized fabrics that modern circular knitters can produce with enhanced efficiency. Machines capable of handling high-performance fibers like aramid and carbon composites are seeing particularly strong demand, with projected annual growth of 8-10% through 2030. Recent breakthroughs in 3D knitting technology enable seamless production of compression garments and orthopedic supports, creating new revenue streams for equipment providers.

Emerging applications in sustainable textiles present additional opportunities, as circular knitting produces up to 15% less waste than cut-and-sew methods. The ability to incorporate recycled fibers directly into knitted fabrics aligns with tightening global sustainability regulations, particularly in European markets where circular economy initiatives drive 25% of new equipment purchases. Manufacturers investing in waterless dyeing compatible machines are gaining competitive advantage as textile wastewater regulations become more stringent worldwide.

MARKET CHALLENGES

Supply Chain Disruptions Impact Machine Manufacturing

The single circular knitting machine market faces persistent supply chain challenges, with lead times for critical components like precision bearings and electronic controls extending to 6-8 months in some cases. German and Japanese manufacturers report that 35% of production delays stem from semiconductor shortages affecting machine control systems. These disruptions have increased production costs by 12-18% since 2022, forcing price adjustments that dampen market growth. Transportation bottlenecks further complicate distribution, particularly for the large equipment segment where single machines can weigh over 5 tons.

Competitive Pressures
Intense competition from low-cost manufacturers, particularly in China and India, has compressed profit margins to 15-20% for standard machines. While premium European brands maintain technological leadership, their market share has declined 5 percentage points since 2020 as emerging manufacturers offer comparable specifications at 30-40% lower prices. This price erosion makes capital-intensive R&D projects increasingly difficult to justify despite the clear need for continued innovation.

Segment Analysis:

By Type

Large Equipment Segment Dominates Due to High Production Capacity and Industrial Demand

The market is segmented based on type into:

• Large Equipment

• Small Equipment

By Application

Apparel Textiles Segment Leads Due to Growing Fashion Industry Requirements

The market is segmented based on application into:

• Apparel Textiles

• Home Textiles

• Technical Textiles

• Others

By Technology

Electronic Machines Gain Traction with Advanced Automation Features

The market is segmented based on technology into:

• Mechanical Machines

• Electronic Machines

By Knitting Method

Jersey Knitting Maintains Popularity for Basic Fabric Production

The market is segmented based on knitting method into:

• Jersey Knitting

• Rib Knitting

• Interlock Knitting

• Others

COMPETITIVE LANDSCAPE

Key Industry Players

Leading Manufacturers Focus on Technological Advancements to Gain Market Share

The global Single Circular Knitting Machines market exhibits a moderately competitive landscape dominated by established players with strong production capabilities and regional presence. Mayer and Cie and Santoni currently lead the market with their advanced knitting solutions and comprehensive product portfolios, catering to diverse textile applications. These industry giants have solidified their positions through continuous R&D investments and strategic expansions in emerging textile hubs like India and Bangladesh.

Chinese manufacturers including Pailung and Baiyuan Machine have significantly increased their market penetration in recent years, offering cost-competitive solutions without compromising on quality. Their ability to deliver customized machines for specialized fabrics positions them as formidable competitors in the global arena. Notably, Pailung's recent innovations in seamless knitting technology have captured substantial market attention.

The competitive dynamics are further intensified by companies focusing on sustainability-driven innovations. Manufacturers are progressively developing energy-efficient machines with reduced material waste to meet the textile industry's evolving environmental standards. This technological race has prompted several players to form strategic alliances with textile research institutes, ensuring they remain at the forefront of knitting machine advancements.

While the market presents opportunities for new entrants, challenges persist in terms of high capital requirements and the need for specialized technical expertise. Established players maintain their edge through comprehensive after-sales services and training programs, which have become crucial differentiators in customer purchasing decisions.

List of Key Single Circular Knitting Machine Manufacturers

• Mayer and Cie (Germany)

• Santoni (Italy)

• Pailung (Taiwan)

• Baiyuan Machine (China)

• Terrot (Germany)

• Fukuhara (Japan)

• Tayu (China)

• Wellmade (China)

• Orizio (Italy)

• Hang Xing (China)

• Hengyi (China)

• Hongji (China)

• Taifan (China)

• Sanda (China)

• Unitex (Taiwan)

SINGLE CIRCULAR KNITTING MACHINES MARKET TRENDS

Automation and Digitalization Driving Market Transformation

The single circular knitting machines market is undergoing a significant transformation, primarily driven by the increasing adoption of automation and smart manufacturing technologies. Manufacturers are integrating IoT-enabled sensors and advanced control systems to enhance production efficiency and minimize fabric defects. Recent data shows that digitally enhanced knitting machines can reduce yarn waste by up to 18% while improving output quality. Furthermore, the implementation of AI-driven predictive maintenance has extended machine lifespan by approximately 22%, creating substantial cost savings for textile producers. This technological evolution is particularly prominent in markets with high labor costs, where automation provides a competitive edge.

Other Trends

Sustainability Focus Reshaping Machine Design

Environmental concerns in the textile industry are accelerating demand for energy-efficient circular knitting solutions. Modern single circular machines now consume 30% less energy compared to conventional models, with several manufacturers achieving ISO 50001 energy management certifications. The ability to process recycled yarns and biodegradable fibers has become a key purchasing criterion, especially among European and North American buyers. Recent industry surveys indicate that 67% of textile manufacturers prioritize sustainability features when investing in new knitting equipment.

Technical Textiles Expansion Fueling Market Growth

The robust growth of technical textile applications – spanning medical textiles, automotive interiors, and geotextiles – is creating new opportunities for single circular knitting machine manufacturers. Specialized machines capable of producing high-performance fabrics with specific properties (such as flame resistance or moisture control) are witnessing 12% annual demand growth. The medical textiles segment alone accounted for 28% of new machine installations in 2024, driven by increased healthcare spending and advanced wound care product requirements. This trend is supported by R&D investments in multi-functional textile production, where single circular machines offer superior flexibility compared to flat knitting alternatives.

Regional Analysis: Single Circular Knitting Machines Market

North America
The North American market for single circular knitting machines is driven by technological advancements and demand for high-efficiency textile production. The U.S. leads the region with substantial textile industry investments and a growing emphasis on automation. Key manufacturers are focusing on energy-efficient machines with digital controls to cater to the apparel and technical textiles sectors. While imports from Asian suppliers remain significant, domestic players are strengthening their production capabilities. The Canadian market shows steady demand, particularly for technical textiles used in automotive and medical applications.

Europe
Europe's single circular knitting machines market benefits from sustainable textile manufacturing trends and high-quality apparel demand. Germany and Italy serve as major hubs for machine manufacturing, where precision engineering and automation innovations dominate. EU regulations promoting eco-friendly textile production encourage the adoption of machines with reduced energy consumption. The region's well-established fashion industry sustains demand for specialized knitting solutions, though competition from Asian manufacturers pressures local suppliers to emphasize customization and after-sales services. Technical textiles for healthcare and sportswear applications present emerging opportunities.

Asia-Pacific
Dominating the global market share, the Asia-Pacific region accounts for over 60% of single circular knitting machine production, led by China, India, and Southeast Asian nations. China maintains its position as both the largest manufacturer and consumer, with extensive clusters in Zhejiang and Guangdong provinces. The Indian market shows rapid growth due to expanding domestic textile consumption and government initiatives like the Production Linked Incentive scheme. While cost competitiveness remains crucial, manufacturers are increasingly focusing on advanced features to meet evolving quality standards. The region benefits from established textile supply chains but faces challenges from labor shortages and raw material price volatility.

South America
The South American market demonstrates moderate but consistent growth, with Brazil as the primary market for single circular knitting machines. Local textile manufacturers predominantly source mid-range machines from Asian suppliers, balancing cost considerations with reliability requirements. The region's apparel industry drives most demand, though infrastructure limitations and economic instability constrain faster market expansion. Recent trade agreements have improved access to technology, yet financing challenges persist for small and medium textile producers. Governments are introducing textile sector support programs that may stimulate machine investments in coming years.

Middle East & Africa
This emerging market shows growing potential particularly in Turkey, Egypt, and South Africa, where textile exports are gaining prominence. Turkey's well-developed textile sector utilizes advanced European and Asian machines for high-value apparel production. African nations are witnessing increased investments in textile manufacturing hubs, though most machine purchases remain at the entry-level segment. The region benefits from competitive labor costs and trade agreements but faces challenges in technical expertise and maintenance infrastructure. Government initiatives to diversify economies beyond oil are creating new opportunities in textile manufacturing across certain Middle Eastern countries.

Report Scope

This market research report offers a holistic overview of global and regional markets for the forecast period 2025–2032. It presents accurate and actionable insights based on a blend of primary and secondary research.

Key Coverage Areas:

• ✅ Market Overview

  • Global and regional market size (historical & forecast)

  • Growth trends and value/volume projections

• ✅ Segmentation Analysis

  • By product type or category

  • By application or usage area

  • By end-user industry

  • By distribution channel (if applicable)

• ✅ Regional Insights

  • North America, Europe, Asia-Pacific, Latin America, Middle East & Africa

  • Country-level data for key markets

• ✅ Competitive Landscape

  • Company profiles and market share analysis

  • Key strategies: M&A, partnerships, expansions

  • Product portfolio and pricing strategies

• ✅ Technology & Innovation

  • Emerging technologies and R&D trends

  • Automation, digitalization, sustainability initiatives

  • Impact of AI, IoT, or other disruptors (where applicable)

• ✅ Market Dynamics

  • Key drivers supporting market growth

  • Restraints and potential risk factors

  • Supply chain trends and challenges

• ✅ Opportunities & Recommendations

  • High-growth segments

  • Investment hotspots

  • Strategic suggestions for stakeholders

• ✅ Stakeholder Insights

  • Target audience includes manufacturers, suppliers, distributors, investors, regulators, and policymakers

FREQUENTLY ASKED QUESTIONS:

What is the current market size of Global Single Circular Knitting Machines Market?

-> The Global Single Circular Knitting Machines market was valued at USD 704 million in 2024 and is projected to reach USD 928 million by 2032, growing at a CAGR of 4.1% during the forecast period.

Which key companies operate in Global Single Circular Knitting Machines Market?

-> Key players include Pailung, Baiyuan Machine, Mayer and Cie, Terrot, Santoni, Fukuhara, Tayu, Wellmade, Orizio, and Hang Xing, among others. The top five players held approximately 30-35% market share in 2024.

What are the key growth drivers?

-> Key growth drivers include rising demand for seamless apparel, expansion of technical textiles applications, and automation in textile manufacturing. The apparel textiles segment accounted for over 45% of total market revenue in 2024.

Which region dominates the market?

-> Asia-Pacific dominates the market with over 50% share, driven by strong textile manufacturing bases in China and India. China alone accounted for approximately 35% of global demand in 2024.

What are the emerging trends?

-> Emerging trends include integration of IoT for predictive maintenance, development of energy-efficient machines, and adoption of computerized flat knitting technologies for enhanced productivity.