Lithium Battery Wrap Film Equipment Market, Global Outlook and Forecast 2025-2032

MARKET INSIGHTS

Global lithium battery wrap film equipment market size was valued at USD 404 million in 2024 and is projected to reach USD 635 million by 2032, exhibiting a CAGR of 6.8% during the forecast period.

Lithium battery wrap film equipment is specialized machinery used for applying PVC or POF heat shrink films to battery packs. This equipment plays a critical role in the final packaging stage of lithium-ion battery production, ensuring proper insulation, protection, and branding of battery cells. The machinery comes in two main variants - semi-automatic and fully automatic systems - catering to different production scale requirements.

The market growth is primarily driven by the explosive expansion of the lithium-ion battery industry, which saw global shipments reach 957GWh in 2022, a remarkable 70% year-on-year increase. China dominates both the equipment and battery markets, accounting for 63.6% of global new energy vehicle sales in 2022. With China's lithium-ion battery production reaching 750GWh in 2022 (up 130% YoY), the demand for high-quality wrapping equipment has surged proportionally. Leading manufacturers like Utimes Intelligent and Kunpack are continuously innovating to meet the growing automation needs of battery producers.

MARKET DYNAMICS

MARKET DRIVERS

Rapid Expansion of EV Production to Accelerate Equipment Demand

The global surge in electric vehicle (EV) manufacturing represents the most significant growth driver for lithium battery wrap film equipment. With EV sales reaching 10.8 million units in 2022 - a 61.6% year-over-year increase - battery production capacities are being scaled dramatically. China alone accounted for 63.6% of global EV sales, demonstrating the concentrated demand in this region. As battery manufacturers expand capacity to meet automaker requirements, the installation of automated wrapping equipment becomes critical for ensuring production efficiency and product consistency. The lithium-ion battery industry recorded 130% production growth in China during 2022, reaching 750 GWh output, which directly translates to higher demand for ancillary manufacturing equipment.

Government Regulations on Battery Safety Driving Equipment Upgrades

Stringent safety standards imposed by regulators worldwide are compelling battery manufacturers to invest in advanced wrapping solutions. China's Standard of Lithium-ion Battery Industry, implemented in 2015, continues to evolve with stricter packaging and insulation requirements. These regulations mandate precise film application with consistent thickness and complete coverage to prevent thermal runaway incidents. Modern wrapping equipment with automated quality control features helps manufacturers comply with these standards while maintaining production throughput. The global energy storage market, which saw 140% growth in lithium battery shipments during 2022, presents additional compliance-driven demand for high-performance wrapping solutions.

➤ Advanced wrapping systems can reduce battery pack insulation failures by up to 90% compared to manual processes, making them essential for meeting evolving safety standards.

Furthermore, the increasing adoption of double-sided film wrapping for enhanced protection against abrasion and environmental factors is creating new revenue streams for equipment manufacturers specializing in multi-layer application technologies.

MARKET CHALLENGES

High Capital Investment Requirements Limiting SME Adoption

While the market shows strong growth potential, the substantial upfront costs of automated wrapping systems present a significant barrier to entry for small and medium-sized battery manufacturers. Fully automated wrapping lines can require investments exceeding $1 million, with additional costs for facility modifications and operator training. This financial burden is particularly challenging in developing markets where access to capital is limited. Even in established manufacturing hubs, the payback period for such investments often exceeds 24 months, causing hesitation among potential buyers.

Other Challenges

Technical Complexity in Battery Design Adaptation
The increasing diversity of battery form factors - from prismatic to pouch cells - requires equipment with high configurability. Many manufacturers struggle with retrofitting existing lines to handle new battery dimensions, often needing complete system overhauls rather than simple adjustments. This design flexibility challenge is compounded by the rapid pace of battery innovation, with cell formats evolving faster than equipment can be adapted.

Skilled Labor Shortages Impacting Implementation
The specialized nature of battery wrapping operations creates dependence on trained technicians for both equipment operation and maintenance. As production scales globally, the limited pool of qualified personnel creates bottlenecks in new facility commissioning and ongoing operations. This scarcity is particularly acute in emerging battery manufacturing regions where local training programs haven't yet caught up with industry needs.

MARKET RESTRAINTS

Material Compatibility Issues Constraining Equipment Standardization

The lack of uniformity in wrapping film materials across battery manufacturers presents a significant restraint to equipment standardization. While PVC films dominate with approximately 60% market share, the growing adoption of POF and other specialty films requires equipment with adjustable thermal profiles and tension controls. This material variability forces equipment providers to maintain multiple product configurations rather than benefiting from economies of scale. The challenge is particularly acute in soft pack battery production where film properties directly impact sealing integrity and final product performance.

Additionally, the automotive industry's push for thinner yet stronger insulation materials has created a moving target for equipment manufacturers, requiring constant R&D investments to maintain compatibility with evolving film technologies.

MARKET OPPORTUNITIES

Integration of AI and IoT Creating Smart Wrapping Solutions

The convergence of advanced manufacturing technologies presents significant growth opportunities in the wrapping equipment sector. Modern systems incorporating artificial intelligence for defect detection and IoT for predictive maintenance can command 20-30% premium pricing while reducing operational costs for end-users. These smart solutions are particularly valuable in high-volume production environments where even minor efficiency improvements translate to substantial cost savings. The ability to integrate wrapping systems with broader Manufacturing Execution Systems (MES) is becoming a key differentiator, especially among tier-1 battery suppliers supplying automotive OEMs.

The emerging solid-state battery market also presents untapped potential, as their unique packaging requirements will demand specialized wrapping solutions. Early movers developing equipment tailored to these next-generation batteries stand to gain first-mover advantages in what is projected to become a multi-billion dollar segment.

Segment Analysis:

By Type

Fully Automatic Segment Dominates Due to High Production Efficiency and Precision

The market is segmented based on type into:

• Semi Automatic

• Fully Automatic

By Application

Soft Pack Battery Segment Leads Owing to Higher Energy Density and Flexibility Requirements

The market is segmented based on application into:

• Soft Pack Battery

• Hard Pack Battery

By End User

EV Battery Manufacturers Drive Market Growth

The market is segmented based on end user into:

• Automotive Battery Manufacturers

• Energy Storage System Providers

• Consumer Electronics Companies

COMPETITIVE LANDSCAPE

Key Industry Players

Manufacturers Expand Production Capabilities to Meet Surging Lithium Battery Demand

The lithium battery wrap film equipment market exhibits a moderately competitive structure with dominant Chinese manufacturers leading the industry, complemented by emerging international players. Utimes Intelligent has established itself as a market leader through its advanced automated wrapping solutions and strong foothold in China's massive battery production ecosystem. The company captured over 25% revenue share in 2024, benefiting from China's position as the world's largest lithium-ion battery producer with 750 GWh output in 2022.

Kunpack has emerged as another significant player, specializing in high-speed wrapping systems for soft pack batteries. Their innovative film tension control technologies have gained particular traction among battery manufacturers in South Korea and Japan, where precision engineering requirements are most stringent.

Market participants are aggressively investing in R&D to develop energy-efficient and AI-equipped wrapping systems that can keep pace with the industry's transition towards higher battery production volumes. This is particularly crucial as global lithium-ion battery shipments surged by 70% year-over-year to reach 957GWh in 2022.

The competitive intensity is further heightened by new entrants focusing on customized solutions for energy storage batteries (ESS), which saw remarkable 140% shipment growth in 2022. Companies are also forming strategic partnerships with material suppliers to optimize the heat shrink wrapping process for next-generation battery designs.

List of Key Lithium Battery Wrap Film Equipment Companies Profiled

• Utimes Intelligent (China)

• Kunpack Technology Co., Ltd. (China)

• Colibri Technologies (Germany)

• SOVEMA Group (Italy)

• Kaido Industrial (Japan)

• Sangiacomo Batteries (Italy)

• Wuhan Jingce Electronic Group (China)

• Nagano Automation (Japan)

• Toray Engineering (Japan)

The market remains highly dynamic with equipment manufacturers actively pursuing vertical integration strategies. Several players have begun offering complete battery assembly lines in response to the industry's preference for turnkey solutions, particularly from electric vehicle manufacturers expanding production capacity to meet the 84% growth in vehicle power battery shipments observed in 2022.

LITHIUM BATTERY WRAP FILM EQUIPMENT MARKET TRENDS

Automation in Battery Manufacturing to Drive Market Growth

The Lithium Battery Wrap Film Equipment market is experiencing significant transformation due to the rapid adoption of automation in battery manufacturing processes. Fully automatic wrapping machines now account for over 45% of global equipment sales, as they substantially improve production efficiency while reducing labor costs. This shift aligns with the industry's broader move toward Industry 4.0 practices, where smart manufacturing systems can achieve output improvements of 25-30% compared to semi-automatic alternatives. While traditional methods remain prevalent in small-scale operations, major battery manufacturers are increasingly investing in automated solutions to meet the growing demand from electric vehicle and energy storage sectors. The integration of IoT-enabled monitoring systems in these machines further enhances quality control by detecting wrapping defects in real-time.

Other Trends

Expansion of Soft Pack Battery Applications

The rising demand for flexible battery designs is reshaping equipment requirements, with soft pack battery wrapping solutions growing at 8.2% annually compared to 5.1% for hard pack variants. This acceleration reflects the automotive industry's preference for lightweight, high-energy-density battery solutions that can accommodate innovative vehicle designs. Furthermore, soft pack batteries demonstrate clear advantages in thermal management – a critical factor considering that proper wrapping can improve heat dissipation efficiency by up to 40%. Equipment manufacturers are responding with specialized solutions incorporating multi-stage heat sealing technologies that ensure consistent wrap integrity under varying temperature conditions.

Regional Manufacturing Shifts Influencing Equipment Demand

China's dominance in lithium-ion battery production, accounting for 78% of global capacity in 2024, continues to drive concentrated demand for wrapping equipment. However, emerging manufacturing hubs in Europe and North America are creating new growth opportunities, fueled by local content requirements and sustainability initiatives. Equipment suppliers report that European orders now represent 18% of their backlog, up from just 12% five years ago, as gigafactory projects accelerate across the region. Meanwhile, advancements in battery recycling technologies are generating secondary demand for specialized wrapping equipment capable of processing recovered materials, with this niche segment projected to grow at 9.3% CAGR through 2030 compared to 6.8% for primary manufacturing equipment.

Regional Analysis: Lithium Battery Wrap Film Equipment Market

North America
The North American lithium battery wrap film equipment market is driven by stringent safety standards and accelerating demand for electric vehicles, with EV adoption projected to grow at 28% CAGR through 2030. U.S. manufacturers are increasingly investing in automation to meet production demands, with fully automatic wrap film systems gaining traction due to their precision and efficiency. However, high equipment costs and competition from Chinese suppliers present challenges. The Inflation Reduction Act's $369 billion clean energy provisions are indirectly boosting domestic battery manufacturing, creating opportunities for equipment suppliers who can meet both quality and throughput requirements.

Europe
Europe's market growth is shaped by ambitious EV adoption targets and strong environmental regulations governing battery production. Germany and France lead in deploying automated wrap film solutions, with premium manufacturers preferring high-end equipment capable of handling diverse battery formats. The EU's proposed Battery Passport regulations, requiring full traceability, are prompting equipment upgrades. While Western European markets show stable growth, Eastern Europe presents expansion potential as battery gigafactories emerge in Hungary and Poland. Local suppliers face intense competition from Asian manufacturers offering cost-effective alternatives.

Asia-Pacific
Dominating 68% of global production capacity, Asia-Pacific remains the epicenter of lithium battery manufacturing. China's wrap film equipment market thrives due to massive domestic battery production (750 GWh in 2022) and complete local supply chains. Japanese and Korean manufacturers focus on high-precision equipment for premium applications, while Southeast Asian markets are adopting Chinese mid-range solutions. India represents an emerging growth frontier, with its PLI scheme attracting battery investments. Regional competition is intense, driving innovation in speed (up to 30 PPM) and multi-functional integration in wrapping systems.

South America
South America's nascent lithium battery industry shows gradual equipment demand growth, primarily serving regional EV and energy storage markets. Brazil leads in adoption, but market expansion faces hurdles including limited local technical expertise and reliance on imported equipment. Price sensitivity favors semi-automatic solutions, though major players are beginning to evaluate automated alternatives. The region's rich lithium reserves could spur future vertical integration, potentially creating long-term equipment demand if battery cell production localizes.

Middle East & Africa
This region demonstrates early-stage potential, with wrap film equipment demand primarily driven by energy storage applications rather than EVs. The UAE and Saudi Arabia are investing in localized battery assembly, creating niche opportunities for equipment suppliers. Africa's market remains underdeveloped but shows promise as renewable energy projects increase. Both regions face challenges including lack of technical infrastructure and preference for budget equipment, though premium projects occasionally source high-end solutions for specialized applications.

Report Scope

This market research report offers a holistic overview of global and regional markets for the forecast period 2025–2032. It presents accurate and actionable insights based on a blend of primary and secondary research.

Key Coverage Areas:

• ✅ Market Overview

  • Global and regional market size (historical & forecast)

  • Growth trends and value/volume projections

• ✅ Segmentation Analysis

  • By product type or category

  • By application or usage area

  • By end-user industry

  • By distribution channel (if applicable)

• ✅ Regional Insights

  • North America, Europe, Asia-Pacific, Latin America, Middle East & Africa

  • Country-level data for key markets

• ✅ Competitive Landscape

  • Company profiles and market share analysis

  • Key strategies: M&A, partnerships, expansions

  • Product portfolio and pricing strategies

• ✅ Technology & Innovation

  • Emerging technologies and R&D trends

  • Automation, digitalization, sustainability initiatives

  • Impact of AI, IoT, or other disruptors (where applicable)

• ✅ Market Dynamics

  • Key drivers supporting market growth

  • Restraints and potential risk factors

  • Supply chain trends and challenges

• ✅ Opportunities & Recommendations

  • High-growth segments

  • Investment hotspots

  • Strategic suggestions for stakeholders

• ✅ Stakeholder Insights

  • Target audience includes manufacturers, suppliers, distributors, investors, regulators, and policymakers

FREQUENTLY ASKED QUESTIONS:

What is the current market size of Global Lithium Battery Wrap Film Equipment Market?

-> The Global Lithium Battery Wrap Film Equipment market was valued at USD 404 million in 2024 and is projected to reach USD 635 million by 2032, growing at a CAGR of 6.8% during the forecast period.

Which key companies operate in Global Lithium Battery Wrap Film Equipment Market?

-> Key players include Utimes Intelligent, Kunpack, and Colibri Technologies, among others.

What are the key growth drivers?

-> Key growth drivers include rising demand for lithium-ion batteries in electric vehicles (EVs) and energy storage systems, government policies supporting battery manufacturing, and increasing global EV sales (10.8 million units sold in 2022, up 61.6% YoY).

Which region dominates the market?

-> Asia-Pacific dominates the market, with China accounting for 63.6% of global EV sales (6.8 million units) in 2022 and producing 750 GWh of lithium-ion batteries in the same year.

What are the emerging trends?

-> Emerging trends include automation in battery production, advanced heat-shrink technologies for battery wraps, and increasing adoption of fully automatic wrapping equipment to meet growing demand.